Why Does Pepperoni Curl? | The Food Lab

today ‘s episode of The Pizza Lab presents what is credibly the most significant function of my career. Nay, my liveliness. It ‘s a narrative of such alone importance that it makes pressing international issues like relative baking surfaces and cold zymosis seem superficial in comparison. I ‘m talking about pepperoni lock. What it is, what makes it happen, and how to maximize it .

It ‘s far more fascinate than you may think .

There are times when I ‘ll head into a bog-standard New York piece joint, see those pre-cooked squares with their flat disks of pepperoni, watch some poor fool order them, and think to myself : Ah, you ‘ve fallen victim to one of the two authoritative blunders, the most celebrated of which is “ never question your pizza toppings in Asia, ” but alone slenderly less well known is this : “ never order a sicilian when you spy flat-laying pepperoni on the line. ”

To me, flat pepperoni fair does n’t fit the placard. It sits there, wide area network and elastic, its grease circulate over the top of semi-coagulated cheese like an vegetable oil spill, dripping off the edges of a slit, making the whole attempt thus treacherous that some folks even resort to blotting with newspaper napkins .

On the other hand, what you should be having is this :

A slice of Prince Street pepperoni pizza on a tissue and white paper plate; the pepperoni edges are curled and slightly browned.
J. Kenji Lopez-Alt
As the pizza bakes, the edge of the pepperoni coil upwards, forming a distinct lip. once exposed like this, the lip cooks faster than the base, which is insulated by the cheese and crust, and therefore wrinkle and renders its fat fast. This adipose tissue drips polish into the center of the cup. What you ‘re left with is a gloriously flavorful little sip of pepperoni grease, neatly contained within its own, crisp-lipped edible container. The brown lip takes on an about bacon-like quality—melt-in-your-mouth crunchy. It ‘s one of the true joy of a pepperoni pizza, and once you ‘ve experienced it, plain old flat pepperoni good wo n’t do .

I first read the term “ grease chalice ” in the winning entry of a “ pie-ku ” contest run by Adam Kuban way back in 2005, before good Eats even existed. The winning entrance :

“crisp pepperoni

edge curled from heat

a chalice of sweet, hot oil”

Have you ever read anything therefore beautiful or profound ?

A few months back, the serious Eats Community charged us with reporting on what makes pepperoni cup when you cook it .

A number of theories were thrown about in that screw thread, and after talking to a couple of experts, I ‘ve heard a few more. The wonder it, which one is right ?

For the past few months, I ‘ve been meticulously testing respective types, brands, styles, thicknesses, orientations, configurations, amalgamations, and fibrillations of pepperoni in order to figure it out. here ‘s what I got :

The Theory Of The Curl

There are a few basic hypotheses that try to explain pepperoni curl. Two seem intuitive, while others require a bite more specify cognition. The first two are :

  • Hypothesis #1: It’s the thickness. When you cook a piece of pepperoni on a pizza, the top of the pepperoni is exposed to the air of the oven and heats faster than the bottom, which is insulated from heat by the cheese and the dough (both are fantastic insulators, bread because of its air spaces, cheese because of its fat content). The thicker the slice, the bigger the difference in heating rate between the top of the slice and the bottom. As the top cooks faster than the bottom, it shrinks more, causing the pepperoni to curl. Once it starts curling and the edges lift slightly and start cooking faster themselves, that differential is exacerbated causing it to cup even more severely.
  • Hypothesis #2: It’s the casing. Most high-quality pepperoni sticks are made by stuffing a spiced pork-and-beef sausage mix into a casing, either natural pork casing, or a collagen-based casing designed to act like a natural casing. As we know with natural casing hot dogs and sausages, those casings shrink up when cooked (that’s part of what makes a sausage plump as you cook it). Because the edges of the pepperoni shrink more than the center, the slice buckles and cups.

These both seem like very valid, and fortunately, very testable hypotheses, so we ‘ll start with them before moving on .

Hypothesis # 1 : The thickness

To test this, I cooked slices of pepperoni on a pizza in varying thicknesses. I used a Natural casing Boar ‘s Head pepperoni stick, hand sliced for this test .

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I used calipers to precisely measure the pepperoni slices, testing 8 different thicknesses that ranged from .25 inches ( 6.4 millimeters ), all the manner down to .05 inches ( 1.3 millimeters )

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I placed them all on top of a single pie I made using my basic New York-Style Pizza Dough with a simple sauce and dry mozzarella cheese, then slipped it on top of a pre-heated baking steel .

Pizza dough shaped into a round and topped with sauce, shredded cheese and pepperoni on a wood pizza peel, ready to go into the oven.
5 minutes late, I had my results .

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The first thing you ‘ll notice is that the thinnest slice actually got accept whole by the tall mallow. Oops .

I measured the amount of cuppage on each slice visually, and by measuring the altitude to which the highest point of the cup curled up beyond the inner base of the cup, which would correspond to the original stature of the cup edge .

Turns out that thickness does have an effect on pepperoni curl, but not all that much. The identical thin slices showed a cautious come of curled, not in truth picking up until the .1 inch ( 2.5 millimeter ) range, but after that, cuppage was excellent all the way until we got to the very compact slice, which was simply excessively bulky and thick to be able to curl by rights. You could see it trying, but fail :

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While the test may answer a few questions, I ‘ve surely seen slices of pepperoni in that thickness image that do n’t do any curling at all, so there has to be more to the story than fair thickness .

Let ‘s move on. *

*For an interest calculator pretense visual image of this model, please jump to the buttocks of this post !

corollary to hypothesis # 1 : heat source direction

part of the thickness guess posits that a directional hotness source is required. That is, the pepperoni curls only when heated from one side, and it curls in the commission of the heat source. To confirm this, I did another quick test, frying six slices of pepperoni in a frying pan ( they were placed in different orientations so that some faced up while others faced down relative to each early ) .

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As expected, they all curled downwards ( towards the heat source ), confirming that there is something to the first hypothesis after all .

Hypothesis # 2 : The casing

I ‘ve seen pepperoni sold in three forms : lifelike casing, collagen casing, and casing-free. To get a moment more information on these manner, I spoke with Eric Cherryholmes of the Ezzo Sausage Company of Columbus OH, * one of the finest pepperoni makers and wholesale distributors around ( their product is not available retail, but you ‘ve credibly had it on a pizza before ) .

Eric Cherryholmes has since left Ezzo According to Eric, the cupping has everything to do with the case. As he said to me, “ our classical pepperoni is stuffed in a hempen casing that gets stripped before slicing and lays bland when cooked. The GiAntonio [ their brand name ] is stuffed in collagen shell and gets sliced in its shell and applied. The casing shrinks when cooked, causing the cupping of the product. ”

I had Eric send me a few sticks of his pepperoni ( and homo, was it tasty ! ), asking him to leave all of the casings—including the fiber casing—intact so that I could get a attend at them .

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future I cooked them side-by-side on a pizza. indeed, the collagen-casing sticks do shrink more than the character casing sticks, which tend to lay completely apartment, even limping a snatch to conform to the shape of the crust and tall mallow .

But the question I had was this : Is it specifically the shell that shrinks, causing it to cup, or is it possibly something to do with the nature of a blimp that ‘s already been stuffed inside a natural case ? In other words, once the pepperoni is stuffed and cured, does the casing make any difference at all ?

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I peeled the casings off of an ezzo stick, adenine well as adding in a joint from Boar ‘s Head, which uses a natural pork barrel encase. I baked them all side by side with slices that hush had their casings intact .

Guess what ? Every single slice of pepperoni curled, careless of whether or not the casing was left on .

Read more: Who Invented Pizza?

So that ‘s concern. You need to make your pepperoni with a natural or collagen encase to get it to curl, but once it ‘s been stuffed, that casing nobelium longer plays a function. What the heck ? What ‘s particular about that casing ?

My next clue came from our very own Community Member meat guy, who, if you ‘ve been around these parts, is a bang-up authority on all things blimp and kernel related, having spent his life in the field. According to him :

“The meat, if stuffed using a smaller than desired stuffing horn for the casing, (casings that are in sticks generally the horn is about 1/3 of the diameter of the casing) and it is held about 1 inch back from the end of the horn. This causes the meat to flow into the casing in a U shape, so when you slice the meat, that is the pattern that is reinforced as it cooks and shrinks, causing the cup to form. When I worked for another major Pepperoni producer, our cup proof pepperoni was hand stuffed using casings that were as close to the diameter of the stuffing horn a possible creating a straight line flow and no discernible flow pattern, and the product never cupped. Other companies have cuts and holes drilled into the end of the horn to change the dynamics.”

A-ha !

NB: possibly even more interest than the statement above is the postdate : “ the reason chains like it cup proof is indeed they do n’t have some yahoo suing them because they burned their mouth on the 450 Degree grease pocket in the pepperoni cup. Sort of like spilling coffee in your lap. ” What has society come to that we live in a global where the joy of cup pepperoni is trumped by the fear of litigation ? !

Hypothesis # 3 : The Fluid Dynamics of Stuffing

I called up Eric at Ezzo to inquire about Meat guy ‘s statement, and he confirmed. “ When we stuff our collagen casing pepperoni, it does n’t stretch a much, so the kernel is forced down the center and sticks more to the sides. The roughage casing stretches as you stuff it, so you get an even stuffing concentration. ”

I took a length of collagen casing pepperoni liberally donated by Vermont Smoke and Cure*, and sliced it in half lengthwise. According to Meat guy, I should be able to see a u-shaped meat practice inwardly .

*My new front-runner post

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And there it is : you can intelligibly see a u-shaped form in the kernel and fat striations ( in the picture above, the U dips downwards in the center of the blimp ), as opposed to a roughage casing pepperoni, which shows a more homogeneous mixture :

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Could this be the answer I was looking for ? I still had a couple of doubts, the main one being this : if the U-shaped flow form of kernel and fatten in a adhere of pepperoni is what causes pepperoni to curl, how come the curl of pepperoni is not directional ? That is, if we randomly place a bunch together of slices of pepperoni on a pizza and bake it, should n’t some of the slices curl up, and others curl down if the curl up is based on kernel flow patterns ?

Or possibly it would work that way, except for the fact that the heat differential gear discussed in guess # 1 ends up overriding its natural tendency to curl in one direction or another .

To test this, I placed slices of pepperoni on top of a newspaper towel-lined home plate and plainly microwaved them. Microwaves heating system via charged electromagnetic waves that cause water molecules to vibrate. The waves can penetrate through a few millimeters of kernel reasonably easily, indeed microwave slices of pepperoni will cook evenly throughout their book and frankincense should curl in the commission they ‘re naturally inclined to curl in, with no heat differential to get in the way .

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On the plate above, slices marked with an adam are facing down, while slices marked with an O are facing up. I microwaved the plate for 30 seconds .

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Lo and behold, the pepperoni does curl differentially ! I repeated the quiz several more times. 48 slices of microwaved pepperoni and a shoot of pepto-bismol late, I noted that every single one curled in the predict focus, indicating that there is a good degree of truth in Hypothesis # 3 adenine well, though heating system differential overrides curl management .

corollary to Hypothesis # 3 : dry and density

There ‘s another factor that should be considered when talking about cured meats : they are dried after stuffing. Since cured kernel products all dry out from the outside inward, the out layers of the stick should be dry, and consequently denser than the center of the stick. finally, after the stick leaves the cure room and gets stored in a moisture-sealed formative software for transport and memory, this moisture level will even out to a degree. I confirmed this by meticulously punching out the centers from 50 slices of pepperoni and comparing the density of the centers to that of the edges. They were virtually identical .

“ moisture will evaporate from the edges faster than from the center ” however, not all moisture is moisture, as it were. moisture that is contained within a well-emulsified blimp is bound by protein, making it difficult to escape. The moisture that migrates to the out layers of a cured blimp during storage, however, is not bound as tightly. sol upon cooking a cut of pepperoni, tied though the relative concentration of the center and edges may be identical to start, moisture will evaporate from the edges faster than from the center, causing those edges to shrink, like a knock being cinched around your waist .

again, microwaving the separate edges of the slices side by side with the centers of the slices and measuring their relative weight passing confirmed this .

This final examination divisor on its own is not enough to cause significant curling—otherwise we ‘d see the fiber casing pepperoni curl as well—but it surely exacerbates a slit that is already naturally inclined to curl .

concluding analysis and conclusion

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so where do we stand in the final examination analysis ? We know of three factors that decidedly affect curl :

  • The way the meat is stuffed into its casing affects its shape inside the pepperoni stick. For the curliest pepperoni, look for pepperoni that was stuffed into a natural or collagen casing. Whether that casing is intact or not when you cook it makes no difference at all.
  • The heat differential caused by uneven cooking between the top and the bottom of the slice. This enhances curl, and also determines the direction in which the pepperoni will cup. Thick slices are needed to maximize the temperature differential, but too thick and it becomes too stiff to curl. Go for slices between .1 inch (2.5 millimeter) and .225 (5.6 millimeter) range for optimal cuppage.
  • The moisture retention ability of the center vs. the edges of the slice will enhance cuppage, but since we have no control over this, it shouldn’t affect your shopping or slicing decisions.

This integral exploration was basically good a fascinatingly traffic circle means of coming to a decision that I think most of us already knew : For the cup-iest pepperoni, get natural casing, and slice it medium-thick.

But sometimes the travel is the finish, no ?

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Evros Loukaides

update : Pepperoni Computer Simulations

One of the benefits of having gone to a educate well known for its concentration of nerds is that many of my airless friends are, well, nerds. And there are few greater sources of excitement than when two separate spheres of nerd-dom clash in a synergistic orgy of geekitude. Those are rightfully the times when human cognition seems to advance in leaps and bounds

A few hours after this station went live, I got an electronic mail from my supporter Evros Loukaides, a research scholar at Cambridge University studying the demeanor and applications of thin morphing structures. apparently, curling pepperoni falls squarely in the note of his solve :

“Kenji! You are dangerously close to my research topic with your latest post. As in, I’m about to forward it to my supervisor. We study the morphing capabilities of thin structures and the resulting shapes. If you are considering doing similar work about the shapes of chinese crackers, we might wanna talk to you about a joint publication. 🙂

If you require any computational modelling of food structures, to make your articles geekier than they already are, I’m your man.”

Require ? No. truly truly want ? You bet ! I jokingly tasked him with creating a calculator exemplary of a pepperoni slice being heated on top of a pizza. An hour late, this hit my inbox :

“Challenge accepted! (sort of)

Let me start with my assumptions: I model a slice of pepperoni as a disk with a radius of 15mm and a thickness of 3mm. I start the entire model at 300°K (80°F) and apply heat as a boundary condition on the top side, until it reaches 480°K (404°F). I also apply heat on the sides and bottom but of lower magnitude.

Since the geometry is trivial, the key is knowing the properties of the material. If those are accurate, you can usually get really good approximations for reality. I’m not a material scientist—I mostly deal with the effects of geometry on structural properties. Even if I was, the mechanical properties of tissue are still only partially understood—especially if you’re interested in processed meats, which contain a collection of tissues (fat, ligaments, muscle, etc.) in a casing of separate properties. So basically we’ll need to make a ton of assumptions and simplifications which pretty much render the results irrelevant to reality. But hey, why not? It’s all good fun.

What are the parameters we need? You already showed that conductivity of the material is significant—otherwise the directionality of the heat gradient wouldn’t matter. The specific heat capacity is also relevant to this, and in turn this depends on the density of the material. The coefficient of expansion, which in this case is obviously negative is probably the controlling parameter. The Young Modulus—the stiffness of the material—will show how much it needs to move to accommodate this heat gradient. Most tissue is usually modelled as hyperelastic, but for higher temperature, this effect is reduced, and we observe almost linear behaviour. But do keep in mind that all of these parameters depend on temperature: For example intuitively you can see that dried/cooked meat is stiffer than raw meat. I’m using an elastic model here as a demonstration but of course the slice deforms plastically.

I tried to find some numbers from the literature, but they are scarce and only tangentially related to our quest. For example one reference quotes the thermal conductivity of various tissues, but for raw tissue in its natural state. Still, it gives us a rough figure.”

He finished with this :

“I’ll spare you the details, but by pulling numbers out of thin air in a similar manner for the remaining parameters, I was able to construct something resembling an approximation for your entertainment. If you need an accurate model, I’ll need a lot more experimental data and time. And pizza.”

Evros, having been to Pizza Express in Cambridge, I can entirely say that you deserve better pizza. I ‘ll do my best to get it to you .

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